2025-08-09 13:09:56 EDT

M: If I was going to make a power bank charging rack that has slots with the charging connectors locked into position, what is the… Width of the slot I would need to have in order to allow something like 95% of power banks to fit?

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G: [Non-text content: thoughts; content_type=thoughts]

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G: [Non-text content: reasoning_recap; content_type=reasoning_recap]

G: TL;DR: If you mean “phone-style” power banks (≈5,000–20,000 mAh), make each bay about 90 mm (3.54 in) of internal width and you’ll comfortably catch ~95% of what’s on the market, with outliers being jumbo/laptop bricks that are wider.

Why 90 mm: recent/common models’ “short side” (the width you’d slide into a rack) clusters ~59–82 mm, with a few edging into the high-70s; 90 mm gives clearance plus tolerance for labels, cases, or slight skew. Examples:

Practical build notes:

Assumptions stated: this targets mainstream, phone-oriented banks. If your rack must also accept laptop-chargers and square outdoors units, spec the wider bay or mix two bay sizes in the array.

2025-08-09 13:51:15 EDT

M: I think a terminology gremlin might have arisen… please answer the question again, only using the smallest dimension available for the average power bank, and may be expanding so that it only fits, I don’t know, 80% of the power banks out there. I know that mine are certainly no more than an inch across in their smallest dimension, so there must be a miscommunication.

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G: [Non-text content: reasoning_recap; content_type=reasoning_recap]

G: Got it—using the smallest dimension (thickness) only.

If you want a rack that fits roughly 80% of mainstream, phone-oriented power banks (≈5,000–20,000 mAh), make each slot’s clear thickness about:

Quick build tips: use a 0.5–1 mm compressible liner (EVA/foam) so thinner banks don’t rattle, add a small lead-in chamfer, and leave a few extra millimeters ahead of the connector for strain relief.

2025-08-09 13:56:33 EDT

M: That sounds about right. What I’m thinking of would be kind of like a comb shape from one and; something I could slot into the… Usually the common port is a micro USB, so something that would let me fix the base to a table or shelf, And getting in the habit of popping the power banks on as necessary without having to hunt down the right cord each time. Does anything like that exist commercially? I’m not saying I wouldn’t make my own anyway, but I’d like to see if anyone has done something similar. Probably a good call with the foam by the way. Also, let’s say I were to try to make this myself – assume I can construct whatever base I need either by myself or talking to a friend who does 3-D printing. Where would I get the appropriate wiring and USB ports for the project? I am up four buying the parts themselves or disassembling something, whatever is cheapest and easiest and most reliable. Really it’s the reliability, easiest is least important.

G: You’re asking two things—whether there's a commercial product like your comb-style micro-USB rack, and if you DIY it, where to source the internal wiring and connectors. Here's what I found:


Are there existing commercial solutions?

Nothing exactly matching your “comb with fixed micro-USB connectors” design seems available. However, there are some vaguely similar options:

So, while the form factor you're imagining isn't commercially common, the underlying concept—rack-mounted charging—is certainly implemented, just not in the compact, comb-style arrangement you describe.


If you DIY it: sourcing micro-USB connectors and wiring

For a reliable, semi-permanent comb rack, you'll want to mount micro-USB female ports in each slot and wire them to a shared power source. Here are a few practical supply options:

products{"selections":[["turn0product4","Micro-USB male port 5-pin (for soldering into your board)"],["turn0product0,turn0product6","Micro-USB port PCB test boards—pre-mounted connectors"]],"tags":["Bulk micro-USB port ready for DIY board","Whole port-in-PCB modules for easier mounting"]}

Highlights:


DIY design notes and suggestions

  1. Mount style

    • If you 3D-print the base, consider embedding the raw connectors (like the first product). This gives you a low-profile and neat comb design.
    • Alternatively, use the small PCB modules—they can drop into slots and neatly plug into your wiring harness without needing board-level design.
  2. Power/charging supply

    • Tie all micro-USB ports to a regulated 5 V DC supply. A quality USB charging module (or multiple tap points from a bigger charger) ensures stable, safe power.
    • Ensure current rating suits how many banks charge simultaneously (e.g., 2 A per bank if they draw fast; adjust wiring/gauge accordingly).
  3. Strain relief & alignment

    • Use foam or flexible lining in each slot to reduce wobble and mitigate connector stress.
    • Include a slight chamfer or lead-in for slots so that the micro-USB plugs align neatly—this will reduce wear on both connectors.

Summary

Let me know if you want help picking a USB power board or planning the wiring layout!